Smyth DX-70 Plus Automatic Feeding Folding and Sewing System

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Smyth DX-70 Plus Automatic Feeding Folding and Sewing System

  • The DX-70 PLUS produces digitally printed stitched books that include 4-page and 8-page signatures
  • Optimized Printing: The 8-page signatures imported allow the machine to offer a wider range of available print formats.
  • Parallel Buckle Folder Unit: Produce 8-page signatures to optimize costs.
  • Cross folding knife: Optimum consistent sheet folding quality during signature preparation.
  • Maximum sheet size B2: Handles sheet sizes up to 500 x 700 mm
  • Product Replacement: OMRON automation technology and PEPPER & FUCHS industrial sensors
  • Effective diagnostics: Free, fast and expert remote technical support

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Flat pile feeder

The automatic feeder handles sheets up to a maximum size of B2 (500 x 700 mm) and is equipped with a self-adjusting sheet separation head and suction drum.

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Double card detection

Pepper & Fuchs electronic ultrasonic sensors check each individual sheet as it passes through the system and stop the cycle in case of double sheets.

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Parallel Buckle Folder Unit

The envelope unit with two parallel buckles is positioned before the insertion station and optimizes production costs by enabling the line to produce 8-page signatures – as a stop-gap for traditional 4-page signatures.

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Station input

Flat sheets (4-page signature production) or folded sheets (8-page signature production) are variably fed before the signatures are carefully aligned and transferred to the cross-knife unit for cross-folding.

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Cross folding knife

A brushless motor-driven knife criss-crosses the stacked sheets in a bottom-up motion to complete the signature composition.

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Locking system

A high-precision locking system at the top of the sewing saddle ensures that the stitches are perfectly centered on the back signature.

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Signature extraction system

The new signature export line is able to control the process of unloading signatures and is therefore particularly suitable for album formats.

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Operator interface

A 9-inch touchscreen allows the operator to run the book program and monitor machine operating parameters.

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Leaf sequence control

A high-speed Omron camera handles BARCODE or DATA MATRIX information and ensures that a high degree of control is maintained over the sequence of printed sheets.

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Technical specifications

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Sheet Size:  Maximum. 350 x 700 mm / Min. 210 x 180 mm

                              Signature Size: Maximum. 350 (head to tail) x 350 (back to front) mm / Min. 210 (head to tail) x 90 (back to front) mm

Sheet size: Maximum. 700 x 500 mm / Min. 270 x 180 mm

Signature size: Maximum. 350 (head to tail) x 250 (back to front) mm
/ Min. 135 (head to tail) x 90 (back to front) mm

Sheet Size: Maximum. 500 x 700 mm / Min. 270 x 180 mm

Signature Size: Maximum. 250 (head to tail) x 350 (back to front) mm
 / Min. 135 (head to tail) x 90 (back to front) mm

Feeding speed: Maximum 200*m/min
*Data is approximate and varies depending on paper weight, sheet size and signature composition

Number of stitches: 12

Stitch Length: 24 mm 

Paper weight: Min. 50 gr – Max. 180 gr

Size: 5.54 x 1.4 x H 1.43 m

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